The installation of Kingspan KS Series panels involves snapping level lines, installing base channels with butyl, ensuring plumb corners, inspecting factory gaskets, applying site butyl mastic, setting panels with movement clearance, and fixing with concealed clips or through-fixing with specified fasteners. Typical tolerances include 1000 mm module width, 50–150 mm panel thickness, ≥40 mm edge distance for fasteners, and 10–12 mm movement gaps. Proper gasket engagement and clean surfaces are essential. Contact support via the provided form for issues.
Installation Steps (Kingspan KS Series)
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Reference and trims
- Snap a level base/head line. Install Kingspan base channels and corner trims with continuous butyl behind.
- Verify the starting corner is plumb; brace if needed.
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Joint sealing prep
- Inspect factory-applied gaskets on AWP; ensure they’re intact and clean.
- Apply site-applied butyl mastic/tape exactly where Kingspan details indicate (e.g., panel ends, laps, penetrations).
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Set the first panel
- Lift with non-marring cups; place into base channel with required movement clearance (often 10–12 mm / 3/8–1/2 in).
- Plumb and brace. Confirm gasket alignment before fixing.
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Fixing to structure
- AWP: Install concealed clips/fasteners at supports per table; do not face-fix through the face unless design calls for it.
- RW: Through-fix at crowns into purlins/joists; use specified fastener type/length and EPDM washers; set torque to seat without dimpling.
Do not overdrive fasteners. The washer should seat and slightly compress without dimpling the face sheet.
Tolerances and Typical Measurements
| Item | Typical Kingspan Value | Notes |
|---|---|---|
| Module width | 1000 mm (KS1000 series) | Confirm exact net cover for your panel profile. |
| Panel thickness | 50–150 mm typical | Thicker panels improve R-value and spanning; verify availability per product. |
| Edge distance (fasteners) | ≥ 40 mm (1-1/2 in) | From panel edge or skin; see detail. |
| Perimeter spacing (trims) | 200–300 mm (8–12 in) o.c. | Increase at corners/high-wind zones. |
| Field spacing (to supports) | AWP: clip/fastener spacing per table; RW: 400–600 mm (16–24 in) o.c. typical | Finalize from Kingspan wind uplift/span tables. |
| Movement gap at base/head | 10–12 mm (3/8–1/2 in) | Don’t foam solid; preserve movement and drainage paths. |
Diagram A: Kingspan AWP Secret-Fix Joint (Concept)
AWP joints rely on full gasket engagement. Don’t stretch or nick gaskets; keep mating surfaces clean.
If you are having any issues with this product do get in touch with our team using this form
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